Journal of the European Optical Society - Rapid publications, Vol 9 (2014)

Study on the temperature field loaded by a shaped laser beam on the top surface of a cylinder head for thermal fatigue test

S.-Z. Nie, J. Yu, G. Yu, Q.-F. Tan, Z.-W. Fan

Abstract


In thermal fatigue test, the key point is whether the temperature field on the top surface of cylinder head induced by the heat source can well match it in real service. In order to produce the target temperature field in service which is measured by thermocouples, shaped laser beam generated by diffractive optics element (DOE) is chosen as the heat source to irradiate on the top surface of cylinder head. The DOE is designed based on the Gerchberg-Saxton (GS) algorithm and the simulated temperature field is calculated by finite element model (FEM). The results show that the simulated and experimental temperature field can well match the target one which demonstrates that this method is feasible to produce the target temperature field and can be used in thermal fatigue test.

© The Authors. All rights reserved. [DOI: 10.2971/jeos.2014.14038]

Full Text: PDF

Citation Details


Cite this article

References


M. B. Grieb, H. J. Christ, and B. Plege, ”Thermomechanical fatigue of cast aluminium alloys for cylinder head applications – experimental characterization and life prediction,” Procedia Eng. 2, 1767–1776 (2010).

T. Beck, D. Löhe, J. Luft, and I. Henne, ”Damage mechanisms of cast Al–Si–Mg alloys under superimposed thermal– mechanical fatigue and high-cycle fatigue loading,” Mater. Sci. Eng A Struct. 468–470, 184–192 (2007).

T. Takahashi, and K. Sasaki, ”Low cycle thermal fatigue of aluminum alloy cylinder head in consideration of changing metrology microstructure,” Procedia Eng. 2, 767–776 (2010).

W. M. Zhao, and W. Z. Zhang, ”Study on thermal fatigue life prediction of cylinder head,” Materials Science and Information Technology 433–440, 3–8 (2012).

M. Wu, and J. Campbell, ”Thermal fatigue in diesel engine cylinder head castings,” Tran. Amer. F. 106, 485–496(1998).

Y. C. Zhou, S. G. Long, and Y. W. Liu, ”Thermal failure mechanism and failure threshold of SiC particle reinforced metal matrix composites induced by laser beam,” Mech. Mater. 35, 1003–1020 (2003).

H.-W. Song, G. Yu, J.-S. Tan, L. Zhou, and X.-L. Yu, ”Thermal fatigue on pistons induced by shaped high power laser. Part I: Experimental study of transient temperature field and temperature oscillation,” Int. J. Heat Mass Tran. 51, 757–767 (2008).

H.-W. Song, G. Yu, A. F. H. Kaplan, J.-S. Tan, and X.-L. Yu, ”Thermal fatigue on pistons induced by shaped high power laser. Part II: Design of spatial intensity distribution via numerical simulation,” Int. J. Heat Mass Tran. 51, 768–778 (2008).

H.-W. Song, S.-X. Li, L. Zhang, G. Yu, L. Zhou, and J.-S. Tan, ”Numerical simulation of thermal loading produced by shaped high power laser onto engine parts,” Appl. Therm. Eng. 30, 553–560 (2010).

K. Fuse, T. Hirai, T. Ushiro, T. Okada, K. Kurisu, and K. Ebata, ”Design and performance of multilevel phase fan-out diffractive optical elements for laser materials processing,” J. Laser Appl. 15, 246–254 (2003).

B. Q. Xu, Z. H. Shen, J. Lu, X. W. Ni, and S. Y. Zhang, ”Numerical simulation of laser-induced transient temperature field in film substrate system by finite element method,” Int. J. Heat Mass Tran. 46, 4963–4968 (2003).

H. G. Woo, and H. S. Cho, ”Three-dimensional temperature distribution in laser surface hardening processes,” Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 213, 695–712 (1999).

W. M. Steen, and J. Mazumder, Mathematical modelling of laser/material interactions (European office of Aerospace Research and Development, Final report 1–19, 1983).

T. J. Suleski, and D. C. O’Shea, ”Gray-scale masks for diffractiveoptics fabrication: 1. Commercial slide imagers,” Appl. Optics 34, 7507–7517 (1995).

M. Schaus, and M. Pohl, ”Nd-YAG-Laser simulated thermal shock and thermal fatigue behaviour of railroad steel,” Metallurgy 52, 464–470 (1998).

D. M. Zhu, D. S. Fox, R. A. Miller, L. J. Ghosn, and S. Kalluri, ”Effect of surface impulsive thermal loads on fatigue behavior of constant volume propulsion engine combustor materials,” Surf. Coat. Technol. 188–189, 13–19 (2004).

L.-P. Guo, F.-S. Liu, C.-Y. Wang, and W. Du, ”Temperature measurement and numerical study on improving cooling of cylinder head for high power-density,” Neiranji Xuebao/Transactions of CSICE (Chinese Society for Internal Combustion Engines) 30, 462–468 (2012).

V. Gupta, and J. Srinivasan, Heat and mass transfer (Tata McGraw- Hill Publishing Co. Ltd., New Delhi, 1978).

S.-Z. Nie, G. Yu, X.-L. He, C.-Y. Zheng, W.-J. Ning, and S.-X. Li, ”Verification of model parameters used in laser thermal fatigue test on cylinder,” Guangxue Xuebao/Acta Optica Sinica 31, s100518 (2011) in Chinese.

S.-Z. Nie, J. Yu, Z.-W. Fan, W.-Q. Ge, Y. Liu, and X. Zhang, ”Research on laser beam shaping technology using diffractive optics,” Guangxue Xuebao/Acta Optica Sinica 33, s105001 (2013) in Chinese.